WELD-272 Advanced Welding Processes

Credits 4 / 6 Contact Hours
Pre-requisite: Placement into RDNG-016 (ACSR-016). Pre-requisite: WELD-168 and WELD-170. Note: Students must provide their own safety glasses, gloves, boots, welding jacket, and welding beanie for lab activities.
This course will examine the uses, operational characteristics, and power supply requirements of pulse welding equipment. The information will enable students to enhance their welding skills and techniques on carbon steel, stainless steel, and aluminum in various qualifying positions using GMAW and GTAW processes.

Course Outcomes
Choose the proper PPE to safely use the equipment needed for GTAW.
Learning Objectives

Identify any safety precautions that may be necessary for this process.
Determine what PPE is required for this process.
Determine what helmet shade setting is needed for this process.

Set up GTAW equipment properly to pulse weld stainless steel.
Learning Objectives

Identify the proper shielding gas for the process.
Determine the best settings for the base metal used.
Identify the proper polarity for the process.

Choose the proper consumables to weld steel and stainless steel using the GTAW process.
Learning Objectives

Identify the correct filler material for the base metal.
Identify the correct tungsten and tip shape to use.
Identify the correct collet, collet body, and gas cup to match the tungsten.

Make groove and fillet welds in all positions on steel and stainless steel plate.
Learning Objectives

Prepare the base metal for the weld that is required.
Make groove in all positions on steel or stainless steel plate.
Make fillet welds in all positions on steel or stainless steel plate.

Make groove and fillet welds in limited positions on tube.
Learning Objectives

Prepare the base metal for the weld that is required.
Make groove welds in limited positions on mild steel tube.
Make fillet welds in limited positions on mild steel tube.

Choose the proper PPE to safely use the equipment needed for GMAW.
Learning Objectives

Identify any safety precautions that may be necessary for this process.
Determine what PPE is required for this process.
Determine what helmet shade setting is needed for this process.

Set up GMAW equipment for pulse welding steel and stainless steel.
Learning Objectives

Identify the proper shielding gas for the process.
Determine the best settings for the base metal used.
Identify the proper polarity for the process.

Choose the proper consumables to weld mild steel and stainless steel using the GMAW process
Learning Objectives

Identify the correct filler wire for the base metal.
Choose the proper drive rolls for the wire used.
Choose the correct contact tip for the filler wire used.

Make groove and fillet welds in all positions on mild steel plate using pulsed GMAW.
Learning Objectives

Prepare the base metal for the weld that is required.
Make groove welds in all positions on mild steel plate.
Make fillet welds in all positions on mild steel plate.

Make groove and fillet welds in all positions using stainless steel filler wire.
Learning Objectives

Prepare the base metal for the weld that is required.
Make groove welds in all positions using stainless filler wire.
Make fillet welds in all positions using stainless filler wire.

Set up GMAW equipment for pulse welding aluminum.
Learning Objectives

Identify the proper shielding gas for the process.
Determine the best settings for the base metal used.
Identify the proper polarity for the process.

Choose the proper consumables to weld aluminum with the GMAW process.
Learning Objectives

Identify the correct filler wire for the base metal.
Choose the proper drive rolls for the wire used.
Choose the correct contact tip for the filler wire used.

Make groove and fillet welds on aluminum plate in limited positions using GMAW.
Learning Objectives

Prepare the base metal for the weld that is required.
Make groove welds in limited positions on aluminum plate.
Make fillet welds in limited positions on aluminum.

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